3 Ways to Deal With the Most Common Forklift Maintenance Issues

April 18, 2025

Forklifts are essential for efficient warehouse operations, but like all machinery, they require regular maintenance to prevent breakdowns. Among the myriad issues that can affect forklifts, leaks often top the list. Leaks not only result in operational disruptions but can also pose significant safety risks. Therefore, addressing leaks promptly and effectively is critical in maintaining the longevity and efficiency of your forklifts—and that's where a reliable forklift service becomes invaluable.


1. Regular Checks 

Leaks in forklifts are a widespread concern, with many factors contributing to this persistent issue. According to Conger Industries, 20.4% of all work orders surveyed in the forklift industry reported leaks as a significant problem, with blown hoses and damaged tubing identified as the main offenders, accounting for 37.59% of these issues. This highlights the importance of regular checks and timely replacements of these components to prevent potential leaks.


2. Replacements 

Identifying a leak early can save a lot of time and money. Regularly inspect hoses and tubing for wear and damage. Look for any signs of cracks, brittleness, or other deterioration. If these components are compromised, they should be replaced immediately to prevent the leak from worsening. Additionally, using high-quality parts can help minimize the frequency of these issues, providing both durability and reliability for your forklift—especially when paired with a trusted forklift service to ensure everything runs smoothly.


3. Routine Maintenance 

Another effective approach to managing leaks is by incorporating a routine maintenance schedule. This involves periodic inspections of all hydraulic components, with particular attention given to seals and fittings. Keeping these parts in good condition prevents hydraulic fluid from escaping, thereby reducing the likelihood of leaks. By ensuring that forklift maintenance is thorough and systematic, businesses can prevent minor issues from escalating into major problems, thereby maintaining a safer and more efficient working environment.


Dealing with leaks in forklifts requires a proactive and systematic approach. By identifying potential problems early and conducting regular maintenance, the common culprits of leaks, such as blown hoses and damaged tubing, can be effectively managed. With the right strategies in place, businesses can ensure their forklifts remain operational, safe, and efficient, ultimately contributing to smoother warehouse operations and reduced downtime. Don't let leaks slow down your operations—trust A-Best Forklift & Hydraulic for expert forklift service that keeps your equipment running safely and efficiently. Contact us today to schedule your maintenance.


3 Ways to Deal With the Most Common Forklift Maintenance Issues
forklift sales
February 5, 2025
Read our blog to learn about the top three ways to determine the optimal lifting capacity for your needs. If you're looking for forklift sales, contact us!